MetalCloak Technology Center | Patented Off-Road Suspension

Technology Center

We Don't Ask You To Take Our Word For It.

Over a decade of controlled testing, patented engineering, and third-party certification. Every claim we make is backed by data you can verify.

0+
CTI Tests Recorded
Over 12 years of data
0
Technology Patents
All original inventions
FMVSS
126 Safety Certified
Third-party validated
35°+
Duroflex Misalignment
Industry's highest rated joint
01 CTI Testing Program

The Only Dataset
of Its Kind in the Industry

Corner Travel Index (CTI) measures true suspension articulation at all four corners of a vehicle. We built a trailer. We tested 14,000+ rigs. Then we used that data to engineer better suspension systems than anyone else on the market.

Live Research Program
0+
Individual CTI Tests Recorded

No other suspension manufacturer in the industry has a dataset this size. Every test informs how we design, refine, and validate our suspension systems.

12+
Years Running
1000s
Configs Tested
Stock–Full
Build Range
Convert between RTI and CTI measurements using our free calculator. Open RTI / CTI Calculator
02 Technology Patents

7 Technology Patents.
All Earned on the Trail.

We don't adapt parts from other applications. We don't copy what works elsewhere. Every technology on this page was invented by MetalCloak engineers, protected by a technology patent, proven on our CTI ramp, and validated in the real world before it shipped.

T-01 / DUROFLEX™ JOINT TECH PATENT

Duroflex™ Joint

The vulcanized elastomer, self-centering joint enhanced with DuPont™ Kevlar® fiber. Introduced in 2011, it remains the gold standard for off-road suspension flex and NVH dampening — and every competitor has tried to copy it.

35°+
Misalignment
Rotation Range
Kevlar
Enhanced
Zero
Maintenance
T-02 / TRUE DUAL-RATE™ COILS TECH PATENT

True Dual-Rate™ Coils

Linear springs go soft at long travel. Progressive springs compensate with bad engineering. True Dual-Rate coils solve the problem correctly — firm enough for highway stability, compliant enough for maximum trail flex.

2-Stage
Rate Design
Full Travel
Retention
Highway
+ Trail Tuned
Read the White Paper → Video Vault: "MetalCloak Spring Shootout"
T-03 / ROCKSPORT™ SHOCK LINE US 8,714,321

RockSport™ Shock System

Born from the patented 6Pak Floating Shock Body Technology — the longest travel relative to compressed length of any off-road shock ever built. The full RockSport line carries forward that same engineering philosophy.

FST
Patented Body
Max Travel
Per Length
3 Models
RED / BLACK / ADJ
Patent US 8,714,321 → Video Vault: "MetalCloak 6Pak Shock Technology"
T-04 / GAME CHANGER™ SYSTEM FMVSS 126

Game Changer™ Suspension

Every patented technology in one complete system. Duroflex joints, True Dual-Rate coils, Durotrak track bars, height-adjustable bump stops, and RockSport shocks — engineered to work together across all platforms.

5
Platforms
Mid-Arm
Configuration
FMVSS
Certified
FMVSS 126 Certification Details → Video Vault: "Game Changer System Overview"
FMVSS 126
Federal Safety Standard
126
Electronic Stability
Control Certified
Third-Party Validated
03 Safety Certification

Safety Certified.
Not Just Trail Rated.

FMVSS 126 is the federal standard that governs Electronic Stability Control performance under extreme conditions. Most suspension companies have never run this test — because it's expensive, time-consuming, and requires third-party validation.

We ran it anyway. On a Jeep that had been wheeled hard and put away dirty. With 37" tires and full body armor installed. Validated by Link Engineering.

"This test is expensive. Most companies skip it because they assume the buyer doesn't care — or won't ask. But you should care. And you should ask. Because it's your family in the passenger seat."
04 Head-to-Head Results

We Test It.
We Film It.
We Publish It.

Eight documented comparisons against the most popular suspension brands in the industry. Every test uses measurable criteria — CTI flex scores, dyno data, NVH analysis, and real trail performance. Not opinions. Receipts.

MetalCloak vs.
Teraflex
CTI Score Achieved1,050
Travel Gained+7" Inches
Binding After InstallEliminated
CTI Ramp + Trail Tested
MetalCloak vs.
Rubicon Express
Platform FocusTJ / LJ / JK
Joint DesignDuroflex vs. Bushing
Track Bar SlopEliminated
Control Arm + Spring + Track Bar
Duroflex vs.
All Joints
Duroflex Misalignment35°+
NVH DampeningBest in Test
Self-CenteringYes
NVH + Misalignment Lab Test
MetalCloak vs.
Rock Krawler
Test TypeCTI + Dyno
Shock ComparisonRockSport vs. MRP
Damping CurvesPublished
Dyno + CTI Comparison
4-Way Spring
Shootout
VehicleSame JL, 4 Springs
MeasuredRide Height + Compression
WinnerTrue Dual-Rate
Controlled Spring Comparison
MetalCloak vs.
Currie / RockJock
FocusTJ Steering System
Geometry CorrectionDocumented
Test TypeOn-Road + Off-Road
Steering System Comparison

Every test is on video. Every metric is documented. We publish the results regardless of outcome because we know what happens when the testing is done right.

Watch All 8 Tests
06 Knowledge Base

The Deepest Library of
Suspension Knowledge
in the Industry.

Twelve years of engineering insights, build guides, competitive analysis, and technical documentation — written by the people who actually build and test the systems.

Articulation & Flex
Spring Technology
Joints & NVH
Safety & Certification
Build Guides
Competitive Analysis
Get in Touch

Have Questions?
Let's Talk.

Our team is here to help — whether you're researching your first build or looking to upgrade what you're already running. Reach out and let's figure it out together.